Autor: DL1EGL

  • VFA3D concept

    The VFA3D is based on the M0MCX concept for a vertical multi-band antenna with radiator for the corresponding amateur radio bands. Once tuned, the antenna does not require an antenna tuner and thus enables a quick band change.

    What makes the VFA3D stand out is the integrated clamping device with which the plates and clamping rings hold their position on the pole and the use of rubber C-profiles to distribute the pressure better to the fiberglass pole. There is therefore no need for cable ties or similar to hold the plates in place. I first saw the clamping ring concept on the Ice Cone antenna from DO0PAT.

    The VFA3D also uses 4mm banana sockets and plugs for quick assembly and disassembly. This eliminates the need to screw on eyelets or fork contacts.

    As I don’t have the space to permanently install an antenna, the VFA3D is optimised for portable operation. The aim was to reduce the number of components to a minimum and to use as few special parts as possible. Apart from the 12m spider beam mast, the DX10 antenna wire and some screws, nuts and plugs, everything can be produced using 3D printing.

    I am currently using PETG filament, which offers better temperature and UV resistance than PLA. PETG does not pose any major challenges for 3D printing and is therefore just as easy to print as PLA filament.

    3D printed parts

    # BP – Base Plate (1x)
    # RR – Radiator Plate (1x)
    # GP1 – Guy Plate (1x)
    # SPM – Spreader Plate (1x)
    # GP2 – Guy Plate(1x)
    # TOP (1x)
    # Clamp Ring (6x)
    # Loop Maker (6x)
    # Elastic Cord Stopper (6x)

    Remaining components

    # Spiderbeam 12m
    # Antenna wire
    # Elastic band
    # M5 square nuts
    # M5 cylinder head screws
    # Aluminium flat profile 11×2 mm
    # Rubber C-profile
    # 4 mm banana sockets
    # 4 mm banana plugs
    # SO-239 socket with M3 screws and nuts
    # Shrink tubing with hot melt adhesive

  • Vertical Fan Antenna – 3d printed clamping rings

    The individual elements of the GFA mast are secured with 3D printed clamping rings. The clamping rings always sit on the lower transition. The advantage of using the clamping rings is that the GFA elements only need to be lightly clamped together, which simplifies dismantling.

    Top view

    Bottom view

    The opening for inserting the M5 square nut can be sealed with PETG material and a soldering iron to prevent the nut from falling out.

    The black ring is the plastic C-profile, which ensures a more even distribution of force.

    Note: The clamping ring should only be tightened so firmly that it can no longer be moved. Otherwise there is a risk of damaging the GRP pipe.

    Further detailed views:

  • Vertical Fan Antenna – 3d printed radiator plate

    The 3D print for holding the radiation elements is printed with PETG filament and has the same basic concept as the base plate.


    The only difference here is that angled 4 mm banana plugs are used instead of the straight 4 mm banana plugs.

    The radiant elements of the radiator plate are connected to the base plate via a 4 mm banana plug (red).

    Further detailed views

  • Vertical Fan Antenna – 3d printed base plate

    Base plate printed from PETG filament equipped with 8 pcs. of 4 mm banana jacks and one SO-239 socket. The radials are connected via 4 mm banana plugs. The use of banana plugs allows for quick assembly.

    The radial wires and the outer conductor of the SO-239 socket are connected to each other with a strip of 11×2 mm aluminium.

    The base plate is attached to the GRP mast via an integrated clamping ring. A rubber C-profile is used to protect the GFA mast.The clamping mechanism consists of an M5 square nut and an M5x16 cylinder head screw.

    Base plate with attached 4 mm banana plug

    The 4 mm banana plug has the advantage over the fork contact that it can be simply plugged in.

    Radialset

    The 4 mm banana plug used can accommodate up to four radial wires. The radial wires are soldered to the banana plug and protected against the ingress of moisture with a shrink sleeve.

    Further detailed views:

  • Raspberry Pi5 – undervoltage error

    Raspberry Pi5 – undervoltage error

    Disclaimer

    Reproduction is at your own risk. I accept no liability for the correctness of the information or damage that may occur.

    Background information

    During my project pihlSDR-Enclosure I encountered the problem that my Raspberry Pi5 sporadically switched itself off. After a few attempts and research, I realised that it was an undervoltage problem. I had set the power supply to 5.1 volts, but this did not reach the Raspberry Pi5. Under load, the voltage then dropped below the critical value, which led to the shutdown. The method described below was the solution for me. Since then, the undervoltage error has no longer occurred.

    My HW-Setup

    • Raspberry Pi5 8 GByte
    • Raspberry Pi 5 Official Active Cooler
    • Raspberry Pi NVMe M.2 2230 SSD Kit 512GB
    • WaveShare 10.1 PCAD display
    • Buck power converter 5V / 5A

    Adjustment procedure

    1. Start the first connection with Putty and enter the command stress --cpu 4.This performs a stress test and generates approx. 2.4 amps of power consumption. Note: You can quit the command any time with Cntrl + C.
    2. Start the second connection with Putty and start the command watch -n 1 vcgencmd pmic_read_adc EXT5V_V in the CLI. The actual supply voltage at the Raspberry Pi5 is now displayed.Note: You can quit the command any time with Cntrl + C.
    3. Now set the voltage on the buck converter so that the voltage output in the CLI is 5.1 volts under load. Please note: Carry out the setting slowly and carefully. If the voltage is set higher than 5.1 volts, the Raspberry Pi5 and the devices connected to it may be damaged.
    4. Now the undervoltage problem should no longer occur.
  • pihlSDR-enclosure – 3D printed – Rev. A

    pihlSDR-enclosure – 3D printed – Rev. A


    Disclaimer

    Reproduction is at your own risk. I accept no liability for the correctness of the information. This documentation is not a complete set of assembly instructions. Rather, it is intended to stimulate your own creativity for your own concept.

    VY73 DL1EGL

    The Waveshare 10.1-inch PCAP touch display is used in this design. The dimensions of the housing were chosen so that a Hermes Lite 2 pcb with N2ADR filter board pcb and the ATU-100-EXT pcb can be installed. The controls and display of the ATU-100-EXT were positioned on the right-hand side of the housing. Apart from an on/off switch on the rear of the housing, no other controls are provided. It is operated solely via the touch display or via a USB keyboard/mouse combo.

    The handles integrated into the side panels also serve as protection for the touch display.

    Dimensions and Weight

    Width … 285 mm
    Height … 168 mm (*)
    Depth … 200 mm
    Weight … 2450 gramm

    (*) without feets

    Connectors

    The following connections are located on the rear:

    Backside

    2x USB-3 (connected to the Raspberry Pi5)
    1x USB-2 (connected to the Raspberry Pi5)
    1x HDMI-2 (connected to the Raspberry Pi5)

    1x SO-239 TRX (connected to the Hermes Lite)
    1x SO-239 ATU (connected to ATU-100-EXT)
    1x SO-239 ANT (connected to ATU-100-EXT)

    Note on the SO-239 sockets:

    If no external PA is used, the TRX and ATU are bridged externally with an RG58 cable. To use an external PA, TRX is connected to the input of the PA and the output of the PA is connected to ATU. With this solution, the ATU-100-EXT can be used in both cases.

    1x 12V DC (for external power supply)

    1x 3.5 mm jack stereo (K . … currently not yet in use)
    1x 3.5 mm jack stereo (C … currently not yet in use)
    1x 3.5 mm jack stereo (S … currently not yet in use)

    View with open lid.

    SDR Software für Raspberry Pi5

    Either piHPSDR or deskHPSDR is recommended as touch-compatible SDR software to be used with the Hermes Lite 2.

    3D print files

    The print files will be available for download here shortly, as soon as the final work on the design has been completed.

    3D Printing informations

    Total printing time for all 3D printed parts … 40 hours
    Filament quantity for all 3D printed parts … 885 gram
    Filament … Sunlu PETG grey
    Wall loops … 3
    Infill density … 25%

    3D Printing parts and filament

    Creality Ender-3 V3 plus (300x300x330 Build Volume)

    Sunlu PETG grey

    Deburrer tool

    Superglue for PETG

    ruthex M3 thread insert

    ruthex M3S thread insert

    1x Soldering iron SREMTCH 80W Set

    1x Soldering iron melting aid


    Raspberry Pi5 components

    Rear view of the front frame.cPi5 and SSD are screwed to the back of the Waveshare display.

    1x Raspberry Pi5 8 GB

    1x Rapberry Pi5 active cooler

    1x Raspberry Pi5 SSD Kit

    1x Waveshare ‎10.1DP-CAPLCD

    Notes on the Waveshare 10.1 PCAP touch display:

    The speaker header should not be used, as this leads to interference in the reception spectrum via the loudspeaker lines. The 3.5 mm audio-jack is better suited for connecting external loudspeakers with an appropriate amplifier. Note: The Raspberry PI5 itself no longer has a headphone or loudspeaker output.

    The Waveshare 10.1 PCAP touch display should be supplied directly via a USB-C 5V cable.

    1x Waveshare 8Ohm 5W speaker SKU 14595

    1x BGTXINGI 5A Constant Voltage Current DC-DC Buck Power Module

    Notes on 5V power supply for Raspberry Pi5:

    I have changed the DC DC converter from Hailege H-1-154 to BGTXINGI. The BGTXINGI produces less HF interference and has the advantage that the output voltage can be variably adjusted.

    I have also integrated DC filter boards from YOUMILE.

    If you know HF-clean 5V DC/DC converter that can deliver 5A, then please send me a E-Mail :-).

    An analogue voltage converter is unfortunately not an option due to the considerable heat development.


    Hermes Lite 2

    Hermles Lite 2

    Hermes Lite 2 N2ADR

    ATU-100-EXT


    Sockets

    3x EMsea 394-EL (3,5 mm sockets)

    1x XT60E-F (DC power supply socket)

    3x DELOCK 86994 (USB 3.0 Type-A cable)

    1x HDMI socket
    (unknown)

    3x SO-239 socket


    DC Power Switch

    1x Marquardt WIPPE 1800.1102 01800.1102-02 Wippschalter, 1x Aus, rot, beleuchtet


    Other

    3x aluminium sheet 1,5 mm (for mounting Hermes Lite 2, ATU-100-EXT and DC/DC converter
    Local hardware shop

    1x M2.5 Brass hexagonal spacer Set

    12x M3x25x6mm Brass hexagonal spacer

    55x Cylinder head bolts M3x6

    3x Cylinder head bolts M3x16 (for SO-239 shield connection)

    3x M3 nuts (for SO-239 shield connection)


    More images

    View 1

    View 2

    View 3

    Backside

    Left

    Right

    Front Part 2

    Front Part 1

    Top

    Bottom